Forensic Engineering Analysis of a Failed ROPS
DOI:
https://doi.org/10.51501/jotnafe.v37i1.97Keywords:
SAE J 2194, SAE J 1194, ISO 6489-3, ISO 5700, ISO 3463, ISO 26402, ISO 11783, OECD-Code 4, forensic engineering, tire wear, articulated steering device of semi-mounted trailers, liquid manure spreader with steerable axles, ROPS, tractors, stability, slopes, DenverAbstract
Agricultural, commercial, and some lawn and garden tractors have been known to tip and roll over. Roll-over protective structures (ROPS) are designed to assure seat-belted occupants can survive in a zone of clearance within the structure, during and following a roll-over event. Within the laboratory testing parameters established in the current standards, energy absorption is based on tractor mass alone, apart from any other forces that may be acting on the tractor. Current standards allow tractor manufacturers to determine the “reference mass” used for ROPS testing. Most manufacturers fail to include the mass of any attached implements. When implements remain attached to the tractor throughout the roll-over event, ROPS should still be designed to protect operators. In the past, tractors were mainly employed in soil-engaging or surface-grooming exercises. The center of gravity (CG) of these attached implements was relatively low. Today, however, tractors may tow larger, taller, and heavier implements with high CG on multiple axles, such as large liquid manure tank spreaders. The purpose of this paper is to investigate the physical issues associated with tractors towing high CG implements, such as geometrically tall, articulated steerable axle spreaders operating in sloped terrain that cause an ROPS to fail.
References
OSHA Agricultural Safety Fact Sheet, “Protecting Agricultural Workers from Tractor Hazards, Overturns.“ Internet: https://www.osha.gov/Publications/OSHA3835.pdf [12/29/2020].
Northeast Center for Occupational Health and Safety in Agriculture, Forestry, and Fishing (NEC). “National ROPS Rebate Program.“ Internet: https://www.ropsr4u.com/ [12/01/2020].
OECD. “CODE 4 - OECD Standard Code for the Official Testing of Protective Structures on Agricultural and Forestry Tractors (Static Test).“ Internet: http://www.oecd.org/agriculture/tractors/codes/04-oecd-tractor-codes-code-04.pdf [12/01/2020]. (See paragraph 3.5.3.1).
Ipinaskil. “Toolbox 14- Rollover Protective Structures (ROPS).“ Internet: http://desertknightfm.blogspot.com/2014/04/toolbox-14-rollover-protective.html [12/01/2020].
Manure Management. “GEA delivers 10,000th liquid manure spreader“ Internet: https://www.manuremanager.com/gea-delivers-10000th-liquid-manure-spreader-30698/ [12/29/2020].
Jamesway. “Maxx-Trac Dura-Tech.“ Internet: https://jamesway.valmetal.com/wpcontent/uploads/2018/11/Michigan-10200-1.jpg [12/01/2020].
The Sentinel. “Road reopens after manure spill in South Middleton Township Friday.“ Internet: https://cumberlink.com/news/local/ road-reopens-after-manure-spill-in-south-middleton-township-friday/article_5dd1f6ea-7d33-11e2-956f-0019bb2963f4.html [12/01/2020].
Lague, C. “A Steering System for Trailers with Multiple Axles” 1991 American Society of Agricultural Engineers 0883-8542/ 91 / 0706-0649].
WorkSafe, The State of Queensland. “Tractor roll over protective structure limitations.“ Internet: https://www.worksafe.qld.gov.au/injury-prevention safety/alerts/whsq/2010/tractor-roll-overprotective-structure-limitations#lr [12/01/2020] .
Jarén, C., Alfaro, J. R., Arazuri, S., Ponce de León, J. L., Arana, J. I., Assessing Rollover Safety Provided by ROPS Tests Following SAE Standard J1194 versus OECD Code 4; Transactions of the ASABE Vol. 52(5): 1453-1459; American Society of Agricultural and Biological Engineers; 2009.
Nuhn. “Electra-Steer Vacuum.“ Internet: http://nuhn.ca/products/manure-tanks/electra-steervacuum/[12/01/2020].
ANSI/ASABE AD6489-3:2004 JUL2017, Agricultural vehicles — Mechanical connections between towed and towing vehicles — Part 3: Tractor drawbar (See paragraph 5).
ANSI/ASAE S365.9 NOV2011 (R2017), Braking System Test Procedures and Braking Performance Criteria for Agricultural Field Equipment (See paragraph 10.1 and 10.3).
Mishra. "TTS 2.6 : TRACTOR CENTER OF GRAVITY & MOMENT OF INERTIA" Internet: https://youtu.be/H2s-Zu53hVw [12/29/2020].
Manuele, F. Advanced Safety Management – Focusing on Z10 and Serious Injury Prevention, Hohoken, NJ: John Wiley & Sons, Inc.; 2014, Chapter 14 &16.
eXtension. “Liquid Manure Application Equipment.“ Internet: https://articles.extension.org/pages/8904/liquidmanure-application-and-irrigation-equipment [02/07/2019].
Livestock and Poultry Environmental Learning Community (LPELC). “Liquid Manure Application and Irrigation Equipment.“ Internet: https://lpelc.org/liquid-manure-application-and-irrigation-equipment/ [12/01/2020].
NC State Extension Publications. “Hose Drag Systems for Land Application of Liquid Manure and Wastewater.“ Internet: https://content. ces.ncsu.edu/hose-drag-systems-for-landapplication-of-liquid-manure-and-wastewater [12/01/2020].
ISO 26402 - Agricultural vehicles - Steering systems for agricultural trailers - Interface for articulated steering device of semi-mounted trailers; International Standards Organization.
Waltersheid, “Waltersheid Forced Steering Devices ZWL 50 and ZWL 30 Brochure, GKN Land Systems, ATASC1303.1400013“ Internet: https://www.walterscheidcoupler.de /out/pictures/media/ba_6.01+6.02+6.03.6.04_zwl50_zwl30.pdf [02/07/2019].
Association of Equipment Manufacturers (AEM). “Standards for Safety Signs and Symbols.“ Internet: https://www.aem.org/safety-and-technical/safety/standards-for-safety-signs-and-symbols [12/01/2020].
Association of Equipment Manufacturers (AEM). “Standards for Safety Signs and Symbols.“ Internet: https://www.aem.org/safety-and-technical/safety/standards-for-safety-signs-and-symbols [12/01/2020].
ANSI/AIHA/ASSP Z10 - Occupational Health and Safety Management Systems; American National Standards Institute, American Industrial Hygiene Association and American Society of Safety Professionals .
ANSI/ASABE AD6489-3:2004 JUL2017, Agricultural vehicles — Mechanical connections between towed and towing vehicles — Part 3: Tractor drawbar.
ANSI/ASAE S365.9 NOV2011 (R2017), Braking System Test Procedures and Braking Performance Criteria for Agricultural Field Equipment.
ANSI/ASSP Z590.3 - Prevention through Design Guidelines for Addressing Occupational Hazards and Risks in Design and Redesign Processes; American National Standards Institute and American Society of Safety Professionals.
ANSI/NEMA Z535 SET - Safety color code - environmental facility safety signs - criteria for safety symbols - product safety sign & labels and accident prevention tags; American National Standards Institute and the National Electrical Manufacturers Association.
OECD. “CODE 4 - OECD Standard Code for the Official Testing of Protective Structures on Agricultural and Forestry Tractors (Static Test).“ Internet: http ://www.oecd.org/agriculture/tractors/codes/04-oecd-tractor-codes-code-04.pdf [12/01/2020].
CSA B352.1 - Rollover Protective Structures (ROPS) for Agricultural, Construction, Earthmoving, Forestry, Industrial and Mining Machines - Part 2: Testing Requirements for ROPS on Agricultural Tractors (Inactive); Canadian Standards Association.
OSHA - Agriculture (29 CFR 1928) Subpart C – Roll-Over Protective Structures; U.S. Department of Labor
ISO 3463 - Tractors for agriculture and forestry — Roll-over protective structures (ROPS) — Dynamic test method and acceptance conditions; International Standards Organization.
ISO 5700 - Tractors for agriculture and forestry — Roll-over protective structures — Static test method and acceptance conditions; International Standards Organization.
ISO 11783 – Tractors and machinery for agriculture and forestry -- Serial control and communications data network; International Standards Organization.
ISO 26402 - Agricultural vehicles - Steering systems for agricultural trailers - Interface for articulated steering device of semi-mounted trailers; International Standards Organization.
SAE J 1194 – Roll-Over Protective Structures (ROPS) for Wheeled Agricultural Tractors; Society of Automotive Engineers, International.
SAE J 2194 - Roll-Over Protective Structures (ROPS) for Wheeled Agricultural Tractors; Society of Automotive Engineers, International.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2021 Journal of the National Academy of Forensic Engineers
This work is licensed under a Creative Commons Attribution-NoDerivatives 4.0 International License.
All rights © Journal of the National Academy of Forensic Engineers.
Full statement regarding the author's license of copyright to the NAFE is shown on the Copyright section of the Submissions Page.