Unreliable at the Boundary: Analysis of Two Sub-Optimum Crossbow Trigger Designs

Authors

DOI:

https://doi.org/10.51501/jotnafe.v42i2.986

Keywords:

Crossbow, Trigger, Failure Analysis, Safety, Anti-dry fire, False safety, Inadvertent discharge, Forensic Engineering

Abstract

It is a fundamental principle that any weapon activated by a trigger — whether a crossbow, pistol, rifle, or shotgun — should only fire when the safety is set to the FIRE position, and the trigger is pulled. This study examines two distinct crossbow trigger designs associated with injuries. In the first crossbow, the trigger safety can be unintentionally or intentionally moved to an “intermediate” position (a point on the edge between SAFE and FIRE). This setting creates uncertainty, leading to instances where the crossbow discharges unexpectedly, either during arrow handling or even after sitting idle with no user action. In the second crossbow design, if the bowstring is not drawn with enough force, the safety fails to fully lock in place, resulting in the sear providing inadequate support to the corresponding release component. This creates a hazardous situation, observed to cause unintended discharge and injury to the user without any trigger activation. In both cases, the injuries did not stem from deliberate misuse; instead, the archer was operating the crossbow in a reasonable way that slightly deviated from the manufacturer’s intent.

References

TenPoint Crossbow Technologies, “TX 28 Crossbow,” TenPoint Crossbows, 2024. [Online]. Available: https://www.tenpointcrossbows.com/product/tx-28/. Accessed: Jul. 4, 2025.

Ravin Crossbows, “Meet Your Next Rifle: Ravin Crossbows,” ravincrossbows.com, 2021. [Online]. Available: https://ravincrossbows.com/pages/meet-your-next-rifle. Accessed: Jul. 3, 2025.

J. Nishioka, “Shooting bow,” U.S. Patent 4,879,987 A, Nov. 14, 1989.

B. Horton-Corcoran and N. Rowlandson, “Self-actuating, dry-fire prevention safety device for a crossbow,” U.S. Patent 5,085,200, Feb. 4, 1992.

W. Bednar, “Crossbow vibration damping device,” U.S. Patent 5,553,596, Sep. 10, 1996.

R. Bednar and M. Shaffer, “Crossbow grip guard,” U.S. Patent 7,661,418 B2, Feb. 16, 2010.

J. Kempf, “Powerstroke crossbow,” U.S. Patent 7,836,871 B2, Nov. 23, 2010.

P. Stanziale, “Device for firing a projectile or another object to be fired,” U.S. Patent Application US2012/0125302 A1, May 24, 2012.

M. Shaffer and R. Bednar, “Narrow crossbow with large power stroke,” U.S. Patent 8,439,025 B2, May 14, 2013.

J. Islas, “Bowstring cam arrangement for compound crossbow,” U.S. Patent 8,651,095 B2, Feb. 18, 2014.

U.S. Congress, Gun Control Act of 1968, Pub. L. No. 90–618, 82 Stat. 1213, Oct. 22, 1968.

Archery Trade Association, ATA Technical Guidelines. [Online]. Available: https://archerytrade.org. Accessed: (add access date if required).

B. Heard, Forensic Ballistics in Court. Chichester, West Sussex, UK: Wiley-Blackwell, 2013, pp. 198–202.

D. Aliya, Constructing Competence in Failure Analysis: A Technical and Human Factors Guide, 1st ed. Clackamas, OR, USA: Koho Pono, LLC, 2024, p. 226.

U.S. Consumer Product Safety Commission, “Ravin Crossbows Reannounces Recall of White Arrow Nocks Due to Injury Hazard and Additional Incidents; Nearly Two Dozen Serious Injuries Reported,” CPSC.gov, Aug. 17, 2021. [Online]. Available: https://www.cpsc.gov/Recalls/2021/Ravin-Crossbows-Reannounces-Recall-of-White-Arrow-Nocks-Due-to-Injury-Hazard-and-Additional-Incidents-Nearly-Two-Dozen-Serious-Injuries-Reported. Accessed: (add access date if required).

C. Yehle, “String control system for a crossbow,” U.S. Patent 9,494,380 B1, Nov. 15, 2016.

Additional Files

Published

2026-01-04

How to Cite

Batzer, Stephen. 2026. “Unreliable at the Boundary: Analysis of Two Sub-Optimum Crossbow Trigger Designs”. Journal of the National Academy of Forensic Engineers 42 (2). https://doi.org/10.51501/jotnafe.v42i2.986.